Precision Solutions for
Lithium Battery Busbar
Factory-direct manufacturer of high-purity interconnects for 18650/21700 packs. We offer rapid in-house tooling, custom engineering support, and production capacities exceeding 10 million units/month for global battery OEMs.
Engineered for
High-Current
Applications
From individual nickel tabs to complex copper busbar assemblies, we manufacture interconnect solutions that maximize pack efficiency and safety.
Core Capabilities
Rapid die modifications
Optimized alloys
Strict QA standards
Engineer-to-engineer
Nickel Strip
High-purity nickel strips for battery interconnects and spot welding.
Nickel Tabs
Pre-cut tabs engineered for stable spot-weld performance in cell assembly.
Nickel Busbar
Low-resistance busbars for high-current battery pack connections.
Copper–Nickel Busbar
Bi-metal busbars combining copper conductivity and nickel weldability.
Design to
Delivery
Design
Engineering consultation and CAD design based on battery pack specifications and current requirements.
Prototyping
Rapid sample production with 48-hour delivery for design validation and testing.
Testing
Comprehensive conductivity, tensile strength, and weldability verification protocols.
Production
Factory-direct manufacturing with consistent quality control and batch traceability.
Accelerated Prototyping
Skip the middleman. Direct engineer-to-engineer collaboration reduces design cycles and accelerates your time to market.
Design Optimization
Our engineers review pack configuration and current density to optimize thermal management.
Rapid Prototyping
From CAD to physical sample in as little as 48 hours for standard materials.
In-House Tooling
We design and manufacture our own stamping dies, allowing for rapid modifications.
Advanced Facility
ISO 9001:2015 certified production lines equipped with high-speed automated stamping presses.
Expert Engineering
Dedicated engineering team providing custom interconnect design and DFM analysis.
Mission-Critical Power Systems
Our interconnect components are engineered for demanding applications across energy storage, transportation, and industrial power systems.
Energy Storage Systems
High-capacity battery bank interconnects for grid-scale and commercial ESS applications.
Electric Vehicles & E-Mobility
Precision busbars and tabs for EV battery packs requiring consistent performance under vibration.
UAV & Drone Power Systems
Ultra-lightweight interconnects designed for high-discharge drone battery packs and aerial mobility.
Manufacturing
Excellence
Insights &
Industry News
The Future of Busbar Technology in EV and Renewable Energy Systems
The future of busbar technology is reshaping how electric vehicles (EVs) and renewable energy systems deliver power efficiently and safely. With rising demand for high-current, compact, and sustainable energy solutions, copper busbars, nickel-plated connectors, and flexible laminated busbars are becoming the core components of next-generation energy infrastructures. Manufacturers like Wellgo Battery are leading this shift by offering custom busbar solutions that integrate advanced plating, thermal management, and smart monitoring technologies. These innovations not only improve conductivity and corrosion resistance but also align with global standards like RoHS, REACH, and IEC 62932, ensuring performance and compliance for the US and EU markets.
Export Guide: Shipping Copper Busbars to the US and EU
This article serves as a practical export guide for copper busbars shipped to the US and EU, covering customs, documentation, tariffs, and compliance requirements. It explains key regulations such as RoHS and REACH certification, as well as the correct HS code for copper busbars and tariff rates in major markets. Readers will learn how Wellgo Battery, a leading battery busbar manufacturer, ensures smooth logistics through certified custom copper-nickel busbars, anti-oxidation packaging, and full export documentation. The guide is essential for anyone looking to streamline copper busbar exports under strict EU import regulations.
Copper Busbar Customization Options: Plating, Bending, and Insulation
This article explores key copper busbar customization options — including plating, bending, and insulation — to enhance performance and reliability in battery busbar applications. It explains how surface coatings like nickel-plated copper busbars improve corrosion resistance, while precision bending ensures mechanical flexibility and consistent conductivity. The guide also covers busbar insulation methods such as PVC, polyimide, and epoxy coatings for high-voltage safety. Backed by standards like IEC 61439 and UL 94-V0, Wellgo Battery provides complete custom busbar fabrication solutions for EV battery systems, energy storage, and industrial power modules.